Exline’s Thermex® Thermal Spray Coating (TSC)  Services can restore worn components to “better than new” condition in less time and at lower costs than may be required to obtain replacement parts.

Thermex® coatings add desirable surface characteristics such as abrasion resistance, lubricant retention, corrosion protection, and restores worn parts to original dimensions. While we make needed repairs, we can actually “redesign” for superior durability and product enhancement.
Thermex® - Thermal Spraying
Exline selects from hundreds of metallic and nonmetallic coating options and five thermal spray processes to achieve the surface characteristics you require, such as abrasion resistance, lubricant retention, and corrosion protection.

Extend The Life of New Components
Thermex® coatings are ideal for preventive maintenance. Many Exline customers request Thermex® coatings on new parts and machinery prior to installation to achievesuperior performance right from the start.

Reduce Manufacturing Costs
Components restored with Thermex® wear-resistant coatings frequently outlast original parts by a wide margin for long-term savings.

Enhance Machine Performance
Exline’s thermal spray expertise can help solve many of the repair and production problems you encounter by reducing downtime and enhancing machine performance in a variety of ways.

Here is a sampling of applications:
• Impellers, Fans, Shafts • Hydraulic Rams
• Bearing/Seal areas • Cylinders
• Camshafts • Sewage Pump Pistons
• Main Bearing Saddles • Pellet Dies
• Compounding Vessels • Reclaim of Mis-machined Parts
• Steam Turbine Shafts    

Bearing Mounting Sleeves
Non-conductive coatings can be selected to insulate the inner bearing face from the sleeve and eliminate electrolytic action.

Pump Plungers
Exline engineers the process and coating based on the operating environment. Pump plungers are normally coated with carbides or ceramics. Exline also manufactures new plungers.

Nonmetallic Surfacing
Components made from fiberglass or plastic can be thermal sprayed withconductive metals, such as aluminum, zinc, or copper, to help dissipate static electrical charges.

Shafts and Spindles
Inspect, straighten, Thermex® spray, and restore to your specifications.

Pump Pistons, Impellers, and Housings
Inspect, repair, and Thermex® spray. Machine precision balanced impellers.
Mechanical/Hydraulic Presses
Complete rebuilding capability. Repair or replace worn component parts.

Printing Press Cylinders
Repair cylinder surface and bearing surfaces.

High-Intensity Mixing Vessels/Blades
Manufacture, repair, reline, and Duracoat® vessels. Manufacture, rebuild, and Duracoat® blades.

Replacement Part Fabrication
Build to qualified specifications with the added option of Thermex® coatings recommended for your application.

Production Manufacturing
Large and small quantity production runs.